Tuesday, January 22, 2019

Rebuilding The Bay Bridge


One important consideration when devising a construction project in the Bay Area is the ability of the structure to withstand destructive seismic forces. If a structure is seismically unsound, there can be disastrous consequences. When the Loma Pietra earthquake of 1989 rocked San Francisco and Oakland, many structures failed, including homes in the Marina district that were knocked off their foundations, sections of the I-880 freeway that collapsed, and the upper deck of the San Francisco-Oakland Bay Bridge that crashed onto its lower deck on the eastern span of the bridge. As the area looked to rebuild, professionals in the construction field, from engineers to Bay Area commercial concrete contractors, came together to ensure the repairs and new construction met high seismic safety standards.

The replacement bridge

After the earthquake and the collapse of one of its sections, concerns were raised about the Bay Bridge and whether it was seismically sound. Area experts and officials determined that a replacement of the  Bay Bridge eastern span of the was necessary and so undertook what would become one of the largest and most expensive public works projects in the state’s history. The replacement involved constructing a new self-anchored suspension bridge and two viaducts connecting Yerba Buena Island and Oakland and spanning San Francisco Bay. Completed in 2014, the eastern span of the Bay Bridge is composed of ten highway lanes, and at a width of 258.33 ft, it is the world’s widest bridge. The new structure is expected to last 150 years with proper maintenance and is engineered to withstand the largest earthquake expected in a 1,500 year period.  

One final challenge

As with other large-scale and complex construction projects, the eastern span replacement bridge was also met with unforeseen challenges. In the final year of its construction, officials reported that 32 rods, meant to anchor the bridge deck to the concrete crossbeams, had failed and needed repair. Due to the way the rods were installed, simple replacement was not possible, and instead a series of steel saddles and post-tensioned jacket walls were used to secure the bridge deck. The Conco Companies was tasked with this complicated, custom repair and was able to execute the final stages of the replacement bridge in order to safely open the new eastern span of the San Francisco-Oakland Bay Bridge to eagerly awaiting traffic.

Conco is a leading supplier of concrete services for the Western United States.  As one of the leading commercial concrete contractors in the Bay Area, we have been involved with large-scale projects in the area including the new 49ers Stadium.  Our concrete services include commercial, educational, parking and other construction development as well as public works projects and highways.